location: Sofitel Sydney Wentworth, Australia
Meet the industry leaders who shape the Future of Mining in Australia
Meet the industry leaders who shape the Future of Mining in the Americas
Exceptional investment opportunities selected by Mining Journal
A comprehensive review of current exploration rates, trending exploration technologies,...
The Mining Magazine Intelligence Future Fleets Report brings together the most forward-looking...
A comprehensive, industry review of digitalisation in the mining industry
An industry review of operations using autonomous solutions around the world, including...
Inventory, WIP, Yield, and Recovery in heavy industry
Thermal management for the next generation of mining equipment shouldn't be ignored
Understand Project Gains Before You Implement
How Effective are Collision Awareness Systems in Surface Mines?
Gudai-Darri opens Operational Excellence 24 JUN 2022
Pathfindr develops smart worker safety system Operational Excellence 23 JUN 2022
HxGN LIVE: Collaboration key to tailings innovation... Tailings 22 JUN 2022
HxGN LIVE: Collaboration key to tailings innovation... Tailings 22 JUN 2022
HxGN LIVE: AI's impact on safety just beginning Operational Excellence 22 JUN 2022
Komatsu to acquire Mine Site Technologies Operational Excellence 15 JUN 2022
Towards cleaner comminution Operational Excellence 24 JUN 2022
Op-ed: DLE crucial as driving force for EVs Plant 24 JUN 2022
Metso Outotec wins comminution order from Artemis Plant 21 JUN 2022
Carryback solution eases maintenance Maintenance 20 JUN 2022
PDAC 22: Canada places bets on critical minerals Supply chain management 14 JUN 2022
Canada to use app in Giant Mine Remediation Life-cycle / End of li... 13 JUN 2022
Metso Outotec and Dynamox enter condition monitoring... Plant 17 JUN 2022
Nevada Vanadium, Hitachi to work on renewables Power / Remote power 16 JUN 2022
Rio looks to renewables to power projects Power / Remote power 09 JUN 2022
ABB on mining 4.0 Future of Mining 22 JUN 2022
Hexagon unveils life-of-mine smart platform Sustainability 21 JUN 2022
Automation enables labs' ESG evolution Innovation 17 JUN 2022
FLANDERS releases updated Command Center for its flagship ARDVARC © solution
Planet Positive - All-encompassing approach to sustainability
The Advanced Technology in the Vermeer Surface Miner
White Paper: RIEGL V-Line Scanners for Permanent Monitoring
Martin Engineering has announced the availability of two rugged secondary conveyor belt cleaners. The company said the design of the DT2S and DT2H reversible cleaners from Martin Engineering reduces system downtime and labour for cleanup or service, while helping to prolong the service life of other conveyor components.
Featuring a unique split-track blade cartridge that slides in and out on a stainless steel mandrel, the cleaners can be serviced or replaced without stopping the belt when on-site safety approvals are in place. "Even when the cleaner is encrusted with material," said Dave Mueller, Conveyor Products Manager for Martin Engineering, "one-half of the split frame can be removed so the cartridge can be changed in just five minutes. This allows users to have a spare cartridge on hand and quickly change it out when the blades need replacement. Then they can take the used cartridge back to the shop, clean it up and change the blades so it's ready for the next service."
FLANDERS releases updated Command Center for its flagship ARDVARC © solution
Planet Positive - All-encompassing approach to sustainability
The Advanced Technology in the Vermeer Surface Miner
White Paper: RIEGL V-Line Scanners for Permanent Monitoring
These secondary cleaners serve a wide variety of applications, ranging from mining, material processing and quarrying to cement production, food processing and other bulk material handling operations. Both products significantly reduce material carryback, and they're engineered to accommodate reversing conveyors to avoid damage to the belt or splicing. With steel blades and tungsten carbide tips set into a flexible base, the DT2 cleaners offer simple, effective solutions that can solve a number of carryback-related problems.
Martin DT2H Reversing Cleaner XHD
Designed for particularly demanding conditions, the DT2H Reversing Cleaner XHD is suited for heavy material loads on belts ranging from 18 to 96 in (400 to 2400 mm) wide that operate at speeds up to 1200 fpm (6.1 m/sec). Carryback accumulations along the return run of the conveyor can occur when the cleaning systems on a conveyor fail to remove most of the material that adheres to the belt after unloading its cargo. Increased buildup results in unnecessary labor costs for cleanup, and can lead to premature failure of conveyor components if left unchecked.
"Carryback can have an extremely sticky texture and abrasive nature, which can muck up conveyor components and contribute to premature failure," Mueller explained. "One key to the success of these cleaners is the blade's negative rake angle (less than 90 degrees). With a negative angle, you get a ‘scraping' action that mitigates potential belt damage, while delivering outstanding cleaning performance," he said.
Martin DT2S Reversing Cleaner
Like its larger counterpart, the Martin DT2S reversing cleaner can be installed on belts ranging from 18 to 96 in (400 to 4800 mm) wide. But unlike the DT2H, the DT2S is designed for a lower maximum belt speed of 900 fpm (4.6 m/sec) on belts with vulcanized splices. Mueller pointed out that this is primarily due to the difference in applications: "The DT2S has a slim frame that allows it to fit in spaces as narrow as 7 in (178 mm). As a result, the DT2S can be attached to belts that may be too small for primary cleaners."
Both of the DT2 cleaners can be used in medium to heavy duty environments, providing a lasting solution to a diverse array of complex problems that are caused by carryback and minimizing fugitive material.
An example of the cleaners' performance can be found at the Pueblo Viejo Dominicana Corporation (PVDC) mine in the province of Sanchez Ramirez, about 55 miles (89 kilometers) northwest of the city of Santo Domingo in the Dominican Republic. Operators were experiencing excessive carryback and dust on its conveyor system, resulting in expensive equipment failures, unscheduled downtime and increased maintenance. Production is 365 days a year, but between April and October moisture can cause cohesion in fine clay particles, causing the cargo to become sticky. The substance had the consistency of thick toothpaste, which was also able to adhere small chunks of aggregate to the belt, causing destructive carryback that damaged pulleys and headers.
In just two weeks, Martin Engineering technicians replaced the existing belt scrapers at 16 locations with Martin QC1 Cleaner XHD primary cleaners fitted with low-adhesion urethane blades specifically designed for tacky material loads, along with DT2H secondary cleaners. The secondary cleaner blades can endure hot summer temperatures, high moisture content and constant production schedules.
Following the upgrades, operations are now cleaner, safer and more productive, giving executives and stakeholders more confidence in the sustained operation of the mine, which is projected to be profitable for the next 25 years or more.
FLANDERS releases updated Command Center for its flagship ARDVARC © solution
Planet Positive - All-encompassing approach to sustainability
The Advanced Technology in the Vermeer Surface Miner
White Paper: RIEGL V-Line Scanners for Permanent Monitoring
AI-based solution can reduce unscheduled downtime
Metso Outotec's bulk transportation solution
Symboticware, Schneider Electric to integrate IoT technology
What the mining industry can gain from predictive analytics
ArcelorMittal shutters Ukraine steel plant
Quebec aluminium plant hit by cyberattack
Ero Copper reports two fatalities
Rio Tinto reduces carbon footprint using trenchless pipe renovation
The Advanced Technology in the Vermeer Surface Miner
Responding to the Needs of Customers Facing High Crushing Productivity Demands
IsoMetrix launches pioneering ESG application
See the full picture to make better decisions for people and the planet
The tech start-up using core enablers of automation to benefit every mine
Customized Grinding Solutions Designed to Add Value to Mining Operations
The screening process: a vital component of the crushing circuit
Hovermap a SLAM dunk for safety
Rio Tinto reduces carbon footprint using trenchless pipe renovation
The Advanced Technology in the Vermeer Surface Miner
Responding to the Needs of Customers Facing High Crushing Productivity Demands
IsoMetrix launches pioneering ESG application
See the full picture to make better decisions for people and the planet
The tech start-up using core enablers of automation to benefit every mine
Customized Grinding Solutions Designed to Add Value to Mining Operations
The screening process: a vital component of the crushing circuit
Hovermap a SLAM dunk for safety
Copyright © 2000-2022 Aspermont Media Ltd. All rights reserved. Aspermont Media is a company registered in England and Wales. Company No. 08096447. VAT No. 136738101. Aspermont Media, WeWork, 1 Poultry, London, England, EC2R 8EJ.